Common emission factors for non-ferrous foundries

Posted By: Jerrod Weaver Health & Safety,

flat icon showing factory, arrow pointing upward to cloudsAn emissions factor is a representative value that attempts to relate the quantity of a pollutant released to the atmosphere with an activity associated with the release of that pollutant. Emissions factors are usually expressed as the weight of pollutant divided by a unit weight, volume, distance, or duration of the activity emitting the pollutant. Emissions factors have long been the fundamental tool in developing national, regional, state, and local emissions inventories for air quality management decisions and in developing emissions control strategies. More recently, emissions factors have been applied in determining site-specific applicability and emissions limitations in operating permits by federal, state, local, and tribal agencies, consultants, and industry. (Source: epa.gov)

Emission factors for non-ferrous foundries can vary depending on several factors, including the type of metal being processed, the specific processes involved, and the efficiency of the equipment used. Estimating air releases or emissions is an essential part of almost all Construction and Operating Permit applications and renewals. Typically, a foundry must determine both its actual emissions (usually for a specific period of time in the past) and its Potential to Emit (PTE). There are thousands of emission factors available for the criteria pollutants (PM10, SOx, NOx, VOC, and CO) and individual specific chemicals. The question is which one is best (or correct for your application) and where can you find it. 

NFFS has compiled a partial directory of applicable emission factors that may be used by non-ferrous foundries, including:

  • How to Find and Apply the Best Emission Factors
  • Iron Foundry Emission Factors and Considerations
  • Boiler Dioxin Emission Factors
  • Core Emission Factors - Pouring, Cooling, Shakeout Phenolic No-Bake
  • Measurement of Emissions Associated with the Application of a Flammable Solvent-Based Core and Mold Coating
  • Drop Out Emission Factors
  • Emission Factors Melt Rates Based on kW
  • Grain Loading Calculations
  • US EPA Emission Factors for Non-Ferrous Foundries
  • Core and No-Bake Emission Factors

NFFS members can access these listed documents by going to: Emission Factors for Non-Ferrous Foundries.

Not yet a NFFS member? Join Today